We continually invest in the modernization and expansion of our machine park and tools. Our main goals are to increase overall efficiency and further improve the quality of rendered services.
Our modern fully automatic SMT assembly production line consists of a solder paste printer, two precise, high-speed SMD placers and a reflow system. We also use automatic wire processing machines for basic operations, such as cutting, stripping and crimping.
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Machine Park [Electronics assembly]
Fully automatic in-line solder paste printer Ekra X3
Full automatic
Repeatability: +/- 25 um
Maximum print format: up to 460×460 mm
High-speed precise SMD placers (Pick&Place machines) P&P JUKI KE 2050 (chip shooter) JUKI KE 2060
Efficiency: up to 240 000 placed components per day
Capable of using up to 160 8mm feeders at once
Optical and laser measurements
Min. size of components: 0201
Min. lead pitch of components: 0,4 mm
Reflow system ERSA Hot Flow7
7 independent heating zones
Active cooling
Communication via SMEMA
Hybrid AOI YAMAHA YSi-12
Test performance: 18ms/cm2
Resolution for the X/Y axis: 10 µm
Resolution for the Z axis: 5 µm
The ability to control circuits with maximum dimensions: 600×460 mm
The ability to control ready circuits and apply paste
Printed circuit boards separator Maestro 2M
Elimination of the problem with cracking SMD components
Titanium cutting discs
Soldering stations from reputable providers: JBC, Ersa, Weller
150W
Temperature tolerance +/- 2° C
Programming, testing and service stations
Programming components and modules with dedicated tools
Test and inspections in accordance with client’s specifications
Detection and elimination of any non-conformities
Machine Park [Cable harnesses production]:
Applicators for terminals (more than 30 pcst) Mecal, Tyco, Hanke
Side and rear-loaded
Ability to crimp most of the terminals and connectors available at the market
Automatic cutting and stripping machines Kodera Casting C351 and SchleunigerMultiStrip 9480
Total efficiency: 100 000 wires cut and stripped per day
Min. wire gauge/cross-section: AWG 28 /0,08mm2
Max. wire gauge/cross-section: AWG 6 /16mm2
Ability to cut and strip multi wired cables
Automatic wire processing machine Kodera C550SZTSe
Actual capacity of up to 60 000 cables per day
Automatic crimping of terminals on one side of the cable
Automatic twisting of copper wires and tinning on the other side of the cable
100% force control of each crimp
Adapted to thin wires from 0.03mm2 (AWG 32) and small rasters of connectors from 1mm
Automatic wire processing machine Kodera C551SZ
Actual capacity of up to 60 000 cables per day
Automatic crimping of terminals on both sides of the wires
100% force control of each crimp
Adapted to thin wires from 0.03mm2 (AWG 32) and small rasters of connectors from 1mm
Quality control RED PT110 – Motorized pull tester and crimp cross-section analysis stadion
Thorough record of performed tests
Tolerance: 0,5%
Ability to measure up to 1000 N tensile strength